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Spicy Poblano Pulled Pork Mac and Cheese

This Spicy Poblano Pulled Pork Mac and Cheese is ultra-creamy, smoky, and unapologetically bold. Roasted poblanos bring earthy heat, tender pulled pork adds savory depth, and a rich three-cheese sauce gets a kick from chipotle and cayenne. Finished baked with a crunchy topping, this is comfort food with attitude.
Course Comfort Food, dinner, Main Course
Cuisine American, BBQ-Inspired, Southern-Inspired
Keyword baked spicy mac and cheese, bbq mac and cheese, chipotle mac and cheese, comfort food pasta, poblano mac and cheese, poblano pulled pork mac and cheese, pulled pork mac and cheese, smoky mac and cheese, spicy mac and cheese
Prep Time 20 minutes
Cook Time 35 minutes
Total Time 55 minutes
Servings 8 servings
Calories 620kcal
Cost $16 for entire recipe

Equipment

  • Large pot
  • colander
  • Medium saucepan
  • Whisk
  • Wooden spoon or spatula
  • Baking sheet
  • aluminum foil
  • Chef’s knife
  • Cutting board
  • 9×13-inch baking dish
  • measuring cups
  • Measuring spoons

Ingredients

Mac & Cheese Base

  • 16 oz elbow macaroni or cavatappi
  • 4 tbsp butter
  • ¼ cup all-purpose flour
  • cups whole milk or 2 cups milk + ½ cup cream
  • 1 tsp kosher salt
  • ½ tsp black pepper

Heat + Flavor

  • 2 large poblano peppers roasted, peeled & diced
  • 1–2 chipotle peppers in adobo minced (adjust to heat tolerance)
  • ½ tsp smoked paprika
  • ½ tsp cayenne pepper more if you’re brave
  • ½ tsp garlic powder
  • ¼ tsp ground cumin

Cheese Blend (important)

  • 2 cups sharp white cheddar shredded
  • cups Monterey Jack or Pepper Jack shredded
  • ½ cup smoked gouda or mozzarella if unavailable

Pulled Pork

  • cups pulled pork BBQ or plain
  • ¼ cup BBQ sauce optional but recommended

Topping (Optional but 🔥)

  • ¾ cup panko breadcrumbs
  • 2 tbsp melted butter
  • ¼ cup grated parmesan

Instructions

Roast the Poblanos

  • Broil poblanos until charred on all sides.
  • Steam in foil or a covered bowl 10 minutes.
  • Peel, deseed, and dice.

Cook the Pasta

  • Boil pasta in salted water until just al dente.
  • Drain and set aside.

Make the Cheese Sauce

  • Melt butter in a saucepan over medium heat.
  • Whisk in flour; cook 1 minute.
  • Slowly whisk in milk until smooth and thickened.
  • Add salt, pepper, smoked paprika, cayenne, garlic powder, and cumin.
  • Stir in cheeses gradually, melting fully between additions.

Bring the Heat

  • Fold in roasted poblanos and minced chipotle peppers.
  • Taste — adjust heat now (this is your moment).

Assemble

  • Stir cooked pasta and pulled pork into the sauce.
  • Add BBQ sauce if using.
  • Transfer to a greased baking dish.

Top & Bake

  • Mix panko, butter, and parmesan.
  • Sprinkle over mac and cheese.
  • Bake at 375°F (190°C) for 20–25 minutes until bubbly and golden.

Notes

  • Heat control: The spice level depends heavily on the chipotle peppers. Start with one pepper and add more after tasting the sauce. Remember the heat intensifies slightly after baking.
  • Poblano prep matters: Roasting and peeling the poblanos removes bitterness and brings out their smoky sweetness. Don’t skip this step if you want depth instead of raw pepper flavor.
  • Cheese melting tip: Shred cheese fresh and add it off the heat or over low heat. High heat can cause the sauce to seize or become grainy.
  • Pulled pork seasoning: If your pulled pork is heavily sauced or sweet, reduce or skip the added BBQ sauce so the mac and cheese doesn’t turn cloying.
  • Sauce consistency: The cheese sauce should look slightly loose before baking. It will thicken as it bakes and again as it rests.
  • Extra heat boost: For serious spice lovers, stir in a pinch of crushed red pepper flakes or a dash of hot sauce directly into the cheese sauce.
  • Make-ahead friendly: Assemble fully, cover, and refrigerate up to 24 hours. Bake straight from the fridge, adding 5–10 minutes to the bake time.
  • Reheating tip: Reheat gently with a splash of milk or cream to restore creaminess.